水工钢结构防腐涂层剥离失效机理研究

    Research on the mechanism of delamination failure of anti-corrosion coatings for hydraulic steel structures

    • 摘要: 研究探讨了水工建筑中钢材的聚脲防腐涂层在受到海水冲击和船只撞击后的剥离失效机理。针对聚脲涂层因外力作用而出现的缺陷,文章通过外加电流模拟海洋腐蚀环境,应用2D数字图像技术精确测量涂层剥离过程,进一步分析了涂层剥离面积与时间的关系,并采用多项式与指数拟合方法对数据进行分析,发现指数拟合方法能更精确地描述涂层剥离规律。研究还包括对聚脲涂层的力学性能分析,探究了不同应变速率下的拉伸力学性能及其他力学参数如弹性模量、泊松比、惯性矩等,为涂层设计和应用提供理论基础。基于现有理论,文章还构建了涂层模型,包括弹性梁理论模型与裂纹扩展模型,深入探讨了涂层剥离与腐蚀失效的内在机理。

       

      Abstract: This research explores the peeling failure mechanism of polyurea anti-corrosion coatings for steel in hydraulic structures after being subjected to seawater impact and vessel collisions. Regarding the defects of the polyurea coating caused by external forces,this paper simulates the marine corrosion environment through the application of an external current and precisely measures the coating peeling process by using 2D digital image technology. Further,the relationship between the coating peeling area and time is analyzed,and the data is analyzed using polynomial and exponential fitting methods. It is discovered that the exponential fitting method can describe the coating peeling regularity more accurately. The research also encompasses the mechanical property analysis of the polyurea coating,exploring the tensile mechanical properties under different strain rates and other mechanical parameters such as elastic modulus,Poisson’s ratio,and moment of inertia,providing a theoretical foundation for coating design and application. Based on the existing theories,the article also constructs coating models,including the elastic beam theory model and the crack propagation model,to deeply explore the intrinsic mechanism of coating peeling and corrosion failure.

       

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