配气相位对大功率柴油机缸套热负荷影响及优化
On Influence of Valve Timing on Thermal Load of Cylinder Liner in High Power Diesel Engine
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摘要: 以某大功率柴油机缸套为对象,通过GT-Power和ANSYS仿真平台,建立柴油机工作过程仿真模型和缸套热负荷模型,利用硬度塞法验证其热负荷模型的正确性。适当调整进气提前角及滞后角、排气提前角及滞后角等配气相位角,计算分析配气相位对缸套热负荷的影响。利用田口实验设计和方差分析法,制定以不同配气相位角为影响因子的优化匹配方案,进行配气相位对热负荷考核指标权重分析,并进行缸套优化分析。研究表明:确定的缸套热边界条件和仿真模型合理,热负荷计算模型误差较小,排气提前角和进气提前角对缸套热负荷影响权重较大,在功率不低于原标定功率情况下,确定的优化方法可有效降低缸套热负荷指标。Abstract: The The working process and thermal load of the cylinder liner of a high power diesel engine is moddled by means of GT-Power and ANSYS. The thermal load model is verified through hardness tests. Simulations are performed with variable timing parameters and the influence of valve timing on the thermal load of the liner is calculated. Taguchi experiment design method and analysis of variance are used to analyze the weights of valve timing parameters in terms of their effects on the thermal load. The optimization of the liner design is also performed. The research finds that exhaust advance angle and intake advance angle have higher weights than others in terms of the influence on thermal load of liner.